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Pipe Hydrotest Machine

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MOQ : 1 Piece

Pipe Hydrotest Machine Specification

Voltage
415 V

Lubricating System
Automatic Lubrication

Production Capacity
10 pipes per hour

Features
High reliability, user-friendly PLC interface, flexible clamping

Machine Type
Pipe Testing Machine

Accuracy
0.5% of F.S.

Model No
HTM-400

Cooling System
Water Cooled

Frequency
50 Hz

Drive
Electric Motor Drive

Power Rating
3 Phase, 415V AC

Noise Level
75 dB

Motor Power
7.5 HP

Frame Type
Heavy Duty Welded Frame

Connectivity Options
HMI with USB & Ethernet support

Operating Temperature
5C to 45C

Product Type
Pipe Hydrotest Machine

Technology
Hydrostatic Pressure Testing

Power Source
Electric

Operating Type
Automatic

Power
7.5 kW

Pressure
Up to 400 Bar

Surface Treatment
Powder Coated

Dimension (L*W*H)
3500 mm x 1800 mm x 1700 mm

Weight (kg)
3200 kg

Color
Blue-Grey

Usage & Applications
Leakage and pressure test of industrial pipes

Ambient Humidity
90% RH

Safety Devices
Pressure Relief Valve, Emergency Stop Button

Operator Requirement
Single Operator

Installation Service
Available

Maximum Test Length
Up to 12 meters

Display Type
Digital Pressure Display

Clamping Mechanism
Hydraulic Clamps

Pump Type
High Pressure Reciprocating Pump

Test Cycle Time
Adjustable (Typically 3-10 minutes)

Working Speed
Variable, as per pipe size

Data Logging
Automatic with USB Export

Standards Compliance
IS, ASTM, API

Test Medium
Water or Oil

Pipe Material Supported
Steel, Stainless Steel, Alloy Steel

Pipe Diameter Range
50 mm to 600 mm

Pipe Hydrotest Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
7 Days

About Pipe Hydrotest Machine

Tagline: Uncompromised Safety checking for Pipelines

Automated High-Pressure Water Testing
Large-Diameter Capacity
Programmable Pressure Cycles
Real-Time Digital Monitoring

Specifications Table

Max pipe diameter	Pressure Range	Automation level	Motor Power	Water Pump
2500 mm	5 50 bar	Semi	50 hp	30 KW
Custom Size	-	Semi / auto cycle	-

Material Suitable

Metal pipes: Steel, ductile iron, stainless steel.
Plastics: PVC, HDPE, reinforced composites.
Concrete-Lined Pipes: Pre-stressed or hybrid materials.
Coated Pipes: Epoxy, bitumen, or corrosion-resistant layers.

Benefits

Boost production quality
Maintain PESTAL Compliance
Leak visualization

Industries Served

Pipe manufacturing plants.
Oil & Gas: Subsea pipelines, refinery networks.
Water Infrastructure: Municipal supply lines, sewage systems.
Industrial Manufacturing: Chemical plant piping, HVAC ducting.
Construction: Tunnel boring pipelines, geothermal installations.
Energy: CO2 transport lines, hydrogen fuel pipelines.

Advanced Hydrostatic Pressure Testing Technology

The HTM-400 utilizes hydrostatic pressure technology to deliver precise and reliable pipe tests. Its digital pressure display, HMI with USB and Ethernet connectivity, and fully automatic cycle provide streamlined operation and easy data management. Designed for tough conditions, this machine ensures consistent accuracy even at ambient humidity up to 90% RH.

Flexible and Efficient Operation

Capable of testing a wide range of pipe materials-including steel, stainless steel, and alloy steel-this machine can process up to 10 pipes per hour. The variable working speed, hydraulic clamping, and adjustable test cycle (3-10 minutes) allow operators to tailor testing according to pipe specifications, optimizing productivity.

Safety and Standards Compliance

Engineered with user safety as a priority, the HTM-400 features pressure relief valves, an emergency stop button, and automatic lubrication for smooth operation. Fully compliant with IS, ASTM, and API standards, it guarantees reliability and peace of mind in industrial testing environments.

FAQ's of Pipe Hydrotest Machine:

Q: How does the Pipe Hydrotest Machine ensure accurate test results?

A: The HTM-400 offers high accuracy (0.5% of full scale) using a digital pressure display and quality sensors. Its automatic data logging system with USB export ensures all test results are precisely recorded and easily transferable for documentation.

Q: What is the process for testing pipes with this machine?

A: To perform a test, the operator secures the pipe using hydraulic clamps, selects the test parameters via the PLC interface, fills the pipe with water or oil, and initiates the pressure test. The machine then pressurizes the pipe up to 400 Bar, monitors test duration, and logs results automatically. The process is managed by a single operator for efficiency.

Q: When is installation service available for the hydrotest machine?

A: Installation services are provided upon purchase, ensuring the machine is correctly set up at your facility. Support is coordinated with your schedule to minimize downtime and accelerate operational readiness.

Q: Where can this machine be installed and operated?

A: The HTM-400 is designed for use in industrial facilities, fabrication shops, or manufacturing sites within India and suitable export destinations. Its robust construction and moderate dimensions allow for easy installation in various factory settings.

Q: What types of pipes and materials can the machine accommodate?

A: This model supports steel, stainless steel, and alloy steel pipes, covering diameters from 50 mm up to 600 mm and lengths up to 12 meters, making it highly versatile for different industrial applications.

Q: How does the machine prioritize user safety during operation?

A: User safety is addressed through integrated pressure relief valves, an emergency stop button, automatic lubrication, and stable power source protections. The PLC interface also ensures minimal operator intervention needed, reducing human error.

Q: What are the main benefits of using the HTM-400 Pipe Hydrotest Machine?

A: Key advantages include high reliability, simplified single-operator use, compliance with global standards (IS, ASTM, API), automatic data logging, flexible clamping and working speeds, and reduced test cycle times, all resulting in efficient, productive, and safe pipe testing operations.

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