About Continous Cold Shearing Machine
Tagline: Cut Billets at Unmatched Speed, Zero Heat, Zero Waste.
- High-Speed Automation
- Cold Cutting Technology
- High-Volume Operations
- Suitable for All shapes of billets (Round / Square)
Specifications Table
Max Billet Size | Stroke / min | Motor Power |
60 x 60 mm | 6 | 30 HP |
100 x 100 mm | 3 | 40 Hp |
130 x 130 mm | 2 | 50 |
150 x 150 mm | 2 | 60 |
200 x 200 mm | 1 | 75 |
Custom Size | | 50+ |
Material Suitable
- Mild Steel
- Carbon steel
- Alloy Steel
- Stainless Steel
- Custom Profiles: Round, square.
Benefits
- Boost Productivity: Cut 5x faster than traditional bandsaws with no manual intervention.
- Maximize Material Yield: Near-zero Cut loss reduces waste and material costs.
- Labor Savings: Fully automated workflow slashes staffing needs by up to 70%.
Industries Served
- Forging Plants
- Metal Billet Plants
Precision Engineering for Demanding Shearing TasksThe CCSM-60T cold shearing machine offers high-performance cutting with a powerful electric gear drive and centralized automatic lubrication for longevity and reduced wear. Its welded, heavy-duty frame and corrosion-resistant finish withstand rigorous usage. The high-carbon alloy blades guarantee crisp, repeatable cuts, accommodating various sizes of steel bars and structural materials seamlessly.
Enhanced Safety and User ControlOperator safety is a priority, with built-in overload protection, interlocked guard covers, and an easy-to-access emergency stop. The digital touch panel streamlines operation, enabling precise adjustments, real-time monitoring, and seamless workflow management. Maintenance is simplified with easy-access parts and intelligent lubrication systems, supporting smooth, uninterrupted operation.
FAQ's of Continous Cold Shearing Machine:
Q: How does the CCSM-60T cold shearing machine operate?
A: The CCSM-60T utilizes an electric gear drive to perform automatic cold shearing of steel bars and structural materials. The operator manages the process through a digital touch panel, which sets parameters and monitors real-time operations. The machine executes 20-25 cuts per minute with consistent accuracy.
Q: What maintenance is required for this cold shearing machine?
A: This machine requires minimal maintenance due to its centralized automatic lubrication system and accessible design for essential components. Regular checks of the lubrication and cooling systems, as well as occasional inspection of the high-carbon alloy blades, are recommended for optimal performance.
Q: When should the blades be replaced or serviced?
A: Blades should be inspected regularly for wear, as their lifespan depends on production volume and the materials cut. Service or replacement is typically needed when cuts lose precision or visible wear is detected. The easy-access design allows for swift blade changes to minimize downtime.
Q: Where can this continuous cold shearing machine be installed?
A: The CCSM-60T is suitable for steel processing plants, fabrication workshops, and industrial facilities requiring precise shearing of bars and structural materials. The machine's footprint of 3200 x 1200 x 1300 mm and 415V electrical requirement make it appropriate for medium to large-scale operations.
Q: What is the shearing process and how accurate is it?
A: The process involves clamping the steel bar or section in position, followed by cutting it with high-carbon alloy steel blades using 60 tons of pressure. The machine ensures high precision, maintaining cutting accuracy within 0.5 mm throughout its working range.
Q: How does the machine enhance operator safety?
A: The CCSM-60T includes several safety features: overload protection, an emergency stop button, interlocked guard covers, and a user-friendly control interface. These collectively help prevent accidents and ensure safe operation during both production and maintenance activities.
Q: What are the benefits of using this cold shearing machine for steel processing?
A: Users benefit from high throughput (4-8 tons per hour), minimal maintenance demands, superior cut accuracy, and a robust, corrosion-resistant build. The digital interface and safety systems further enhance productivity and operator confidence, making it an ideal solution for demanding shearing applications.