About Scrap Shearing Machine
Tagline: A Compact Cutting Solution
- High-Torque Hydraulic System
- Long Lasting Blades
- Non-Thermal Cutting
Specifications Table
Scrap thickness | Stroke / min | Motor HP |
Up to 25 mm | 25 | 10 |
Up to 40 mm | 20 | 15 |
Material Suitable
- Ferrous Metals: Steel beams, rebar, automotive scrap, machinery parts.
- Non-Ferrous Metals: Aluminum sheets, copper pipes, brass fixtures.
- Mixed Scrap: Shredder residue, demolition waste, industrial castings.
- Specialty Metals: Stainless steel, titanium aerospace components.
Benefits
- Maximize Material Recovery
- Maximize Scrap Value
- Durability Guarantee
Industries Served
- Scrap Metal Recycling Facilities
- Automotive Dismantling Plants
- E-Waste Recycling Centers
- Demolition and Construction Sites
- Manufacturing Plants (post-production scrap)
Advanced Shearing for Heavy-Duty Scrap ProcessingThis PLC-controlled scrap shearing machine is built for demanding industrial tasks, handling up to 50 mm thick mild steel. Its hydraulic drive and high-alloy tool steel blades guarantee precise, consistent cutting under rigorous recycling environments. The fixed, four-wheel design enhances stability while processing substantial loads. Engineered for efficiency, it delivers a low noise profile and energy consumption between 15-30 kW, making it ideal for reliable metal recycling operations in factories and large-scale scrap yards.
Safety and Performance at the ForefrontOperator protection is prioritized with emergency stop features and safety guards, ensuring safe operation even during intensive tasks. The machine supports up to 8-12 tons of scrap per hour, accommodating high-volume processing requirements. An operating temperature tolerance of up to 50C ensures robust performance in various industrial climates, making it a preferred choice for Indian exporters, manufacturers, and suppliers seeking resilience and safety alongside efficiency.
FAQ's of Scrap Shearing Machine:
Q: How does the PLC-controlled system enhance the operation of the scrap shearing machine?
A: The PLC-controlled system automates and optimizes the shearing cycle, improving precision, repeatability, and user control. This programmable logic control allows easy customization of operations, ensuring efficient processing of various scrap sizes while reducing manual intervention and the likelihood of human error.
Q: What materials and scrap thicknesses can this machine handle?
A: This scrap shearing machine is engineered for heavy-duty use with mild steel. It can cut materials up to 50 mm in thickness, thanks to its high-alloy tool steel blade, making it suitable for most scrap processing and metal recycling facilities.
Q: When is it best to use this scrap shearing machine in a recycling process?
A: The machine is ideal for continuous, high-volume scrap processing activities, particularly when quick cycle times (40-60 seconds) and large capacities (8-12 tons per hour) are needed. It's most often used at the beginning of the recycling chain to reduce bulky scrap into manageable sizes for further processing.
Q: Where is the optimal placement for installing this machine in a facility?
A: Due to its fixed-wheel design and considerable weight, the machine should be installed on a reinforced level surface in an area that allows ample clearance for feeding scrap materials and easy extraction of sheared output. Positioning near the scrap intake or sorting area can maximize workflow efficiency.
Q: What safety features are incorporated into the machine's design?
A: Operator safety is ensured by dedicated emergency stop buttons and protective safety guards surrounding cutting areas. These features protect users from accidental contact with moving parts and allow rapid machine shutdown during emergencies.
Q: How does the hydraulic drive system contribute to machine performance and reliability?
A: The hydraulic cylinder delivers powerful, consistent cutting force (up to 250 tons), allowing the machine to process tough, thick materials efficiently. Hydraulic systems are known for their durability, requiring less maintenance and providing smooth, controlled motion for precise shearing.
Q: What are the key benefits of using this scrap shearing machine for metal recycling operations?
A: Key advantages include high output capacity, low operational noise, efficient electric power usage, and robust construction for longevity. Its semi-automatic PLC operation and advanced safety features reduce downtime and risk, making it an excellent investment for high-demand material recycling environments.